• If you enjoy the forum please consider supporting it by signing up for a NES Membership  The benefits pay for the membership many times over.

Slow Rust Bluing at Home

sieveboy

NES Member
Joined
Sep 22, 2005
Messages
3,077
Likes
3,718
Feedback: 20 / 0 / 0
I searched here for some info and didn't find much.

Since I was successful, I thought I'd post a tutorial if someone was thinking about it.

Here's the finished product
20110325174420.jpg


Here's what it was before, a nice gun with good case coloring, but somebody tried to cold blue the barrel, I think...who knows?
20110312154624.jpg

20110312154530.jpg


I removed the original bluing and the cold bluing with Barkeeper's Friend, and then polished with 220 and 320 grit emery paper lubricated with oil. Polished only lengthwise and was very careful around muzzle and breech so as to not round corners or remove decorative engraving.
20110319142530.jpg


Made a scalding tank out of PVC. Don't cut from the end like I did or the ends won't glue on - don't ask me how I know! Note picture further down for how the tank should look.
20110319180850.jpg


Degreased the barrel with diswashing liquid and hot water. Treated the barrel with a thin layer of Laurel Mountain Barrel Brown and Degreaser on a cotton swab in long smooth motions down the barrel. Then hang to rust in the bathroom with humidifer and space heater - got to 85F and 75% humidity
20110320150800.jpg


Rusted for 6 hours
20110320202921.jpg


Scalding with distilled water. This changes the fine red rust to a very fine black rust
20110320203207.jpg


Removed from water and air dried, the rust is a kind of fine velvet like deposit
20110320203857.jpg


Carding wheel, a very fine wire brush which removes the rust but won't scratch - essential item (Brownells)
20110320165146.jpg


Carded and ready for another treatment
20110320205529.jpg


After three treatments
20110322221244.jpg


Done, four treatments, total
20110325174359.jpg


Done, barrel oiled
20110325174412.jpg


Costs:
Laurel Mountain Barrel Brown $13
Carding Wheel $20
Distilled Water (4 gals) $5
PVC and drain barb plus 1/4" NPT tap I didn't have $30
Emery paper (had it, but used about $1.00 worth)
 
Last edited:
Nice work! Thanks for sharing. Couple of questions on the process:

- Does the inside or should the inside of the barrel need to be protected or isolated? Or because it was never degreased and had the Barrel Brown applied, it does not get affected?
- Is the Scalding part of the process just letting it soak in Distilled water to convert the rust?

Thanks again, reps inbound!
 
Hi Kevin - to answer your questions...

I did not protect the barrel. I did dry swab out the barrel after every rusting cycle. As I used a gentle rusting procedure (some use a steam box to accelerate the process), I didn't have any problems. Some texts recommend coating the bore with lacquer prior to rusting. Plugging the barrel is not an option as the boiling water treatment will blow the plugs right out of the barrel.

The boiling distilled water is a critical part of the operation. The conversion from red to black only happens near 212F and it's inhibited by hard water. Also the hard water will leave deposits which will hinder the next rusting process. Like Gen. Jack D. Ripper's grain alcohol drink in Dr. Strangelove.....pure distilled water....or rainwater!

Thanks for your comments
 
...and that toilet was sweating like a m'fer...

I probably have 16 hours of planning/reading/building/polishing/preparing/carding, etc. in, not counting the waiting for rusting, during which you can do other things.

Assuming you do only one rusting a day, I think the fastest you could do this would be one week.
 
It's the smallest room in the house, with items not that sensitive to humidity. Easy to get it hot and humid. If I do it again, I may make a simple rusting box.
 
Back
Top Bottom