cmacclel
NES Member
we are talking about aluminum on steel (OE style nut), and as far as using a torque wrench I think it is foolish not to use on on everything but this is just my opinion,
Bushmaster had this problem years back where the locator pins were bending throwing the barrel/sight alignment off from over torquing of the barrel, This came right from a bushmaster employee while I was there visiting the plant in windham years ago, besides why take the chance? 40Ftlbs to you may only feel like 10ftlbs to someone else! also we are talking about a fine thread aluminum with a fairly thin wall and a rather large nut, the last thing I would want to do is rip the threads off my upper or tighten it to the point it galls, don't be anxious and just do the right thing, they put a spec on it for a reason...
also the barrel nut threads Should be lubricated, the recommended lubricant suggested by Colt is Aeroshell 33MS, but I would think any medium bodied lube would be fine
18 TPI is hardly a fine thread
I can't understand how over torquing a barrel could bent the locator pin.....not saying it didn't happen....... just makes no sense to me unless the Bushmaster employee added a zero to the torque specs and then I would think you would rip the threads off of the upper rather than bend a hardened steel pin