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Achieving Maximum Case Life 101

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Thread I created on another forum with over 8000 hits to date.

The dimension of the chamber and the dimension of your dies has everything to do with case life.
Lets take a look at 308 Winchester. Pull up and print the below for reference.

http://www.saami.org/pubresources/cc_drawings/Rifle/308 Winchester.pdf

Particularly notice the tolerances allowed on cases and chambers.
Notice there is a datum line .200” up from case rim calling for .4703 and the tolerance is minus .008” which means a factory case can be manufactured from .4623 to .4703 and still be in tolerance.

In actual practice I don’t think you will find any new 308 commercial cases smaller than .465” and I believe one will find all LC Match unfired cases to be .468”

Now look at the chamber drawing at bottom at which calls for .4714 + .002 so a SAAMI chamber can run .4714”-.4734” at that datum and I have seen rifles that give birth to cases that measure .475” ! ! ! ! !

Best scenario here is obviously a LC Match case at .468 being fired in a chamber that is .4714 so you have an expansion of .0034”. Worst case is commercial case at .465 fired in a chamber of . 4734” or worse.

Now look at case neck variations you can get with such chambers. .3442 +.002 is authorized for the chamber and the loaded round neck at .3435-.008” so you can have .3355 case neck and a .3462 chamber neck.

In ammo I have measured LC Match M118 runs .338 on the neck and commercial ammo is a tad smaller and varies but I have found nothing larger than .338 on commercial ammo but then again there is so many and I don’t buy factory loaded ammo to hunt with.
It is well known the more a case expands from fired dimension the more the brass is “worked” taking it back to what FL dies produce. That brings up other problems. .308 dies I have size .4680-.469 and I have one that FL sizes at .471” as I don’t want to “work” the brass any more than I have to.

I see hundreds of references to small base dies which beg the question if all 308 dies size base dimension to .468-.469 and the smallest chamber base (fired case) dimension is .4714” how much smaller do you need? I don’t own a SB die and never have.

Thus what is one to do to obtain maximum case life? Bear in mind I am talking bolt gun chambers here and not parking lots (M14/M1A) chambers.. I have 308 reamers that give me a base dimension of .4685-.469”. Thusly commercial cases only expand .004” and LC Match expands .0005 or .001 so when it comes out my fired cases run around .4683” which means the brass has not visibly moved but can be measured. When it is sized the base does not move. Thusly the brass more or less retains its factory dimensions.
I have reamers that cut four neck dimensions: .337, .339, .344 and a SAAMI spec reamer.

Rifles chambered with .337” reamer will just chamber Winchester cases with 168 Sierras. Rifles chambered with .339” neck dim reamer will just chamber LC Match and all the commercial I have found.

Next to be considered is the distance between the case head and the case shoulder.

Look at chamber and you will find 1.630 +. 010” range. GO Gages (min) are .1630 and NO GO are normally .1.636 and FIELD SERVICE is 1.640” Thusly on a new factory rifle you will normally see 1.632 - .1.634 and I have seen new factory rifles close on 1.636 NO GO Gage.
OK get out your MOTION SICKNESS BAGS and look at headspace dimensions for ammo is .1.634 -.007” so you can have max forward movement of the shoulder go form .1.627 to 1.636 or .0066” range.

Again talking bolt gun here and not parking lots I headspace my rifles to give me a fired case of 1.631- 1.632 so when I FL size I can adjust my die to give me a loaded length of 1.630 to 1.631 which means the headspace is barely moved.
I call this the 222 Rule, which means the case moves no more than .002” at base, neck or headspace.

Now what does this give me for case life? Well in 308 using LC Match brass I have run tests where I did nothing to the cases and got 90 to 100 loadings. On commercial cases I discard Federal at third firing and Winchester at 6 to 10 firings when the primer pockets get loosened as I don’t want to cut my bolt faces with the plasma jet like leakage around the edge of the primers.

On 30.06 I run .467 base dimensions and .469 on another and I have one 30.06 LC Match case I have loaded 157 times and still waiting for more. ALL 30.06 ammo I have ever measured new unfired is .465” at the base. Based on this and the feel of the primer pocket on this case I can get maybe 200 loadings and then I will move to Wolf Primers which are a tad larger than ours and will snug up the “feel” when seating.
Based upon the cost of 500 new cases these days, this will pay for one to buy a custom reamer for bolt guns that give tighter dimensions and longer case life and if you like to shoot the reamer pays for itself quickly and it is good for many chambers especially if you use a rougher first.

Ray Steele who built all the US Secret Service sniper rifles and the match winning rifles they used for many years is the one that got me on the above chambers about 30 years ago and I bought my reamers from same place he got his to his drawings and as well his personal reamers. Ray passed a couple years back and I miss him greatly . He was not only a top flight rifle smith but a former member of US Palma, Dewar and Pershing Teams and to my knowledge only two have done all three. The other being Larry Moore. Prior to going to Secret Service Ray built all the ammunition test rifles at Frankford Arsenal. He designed the reamer used to chamber the rifle that holds the 1000 Yard Any Sight record and as of this writing is still listed on NRA website:

Guys I am sorry but all this in RED was pics and they disappeared from the other forum the same way as here?

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I have a reamer made to Ray’s drawing for the 300 Win mag which has tolerances to give max case life as well.

OK I fully realize a tight neck can lead to high pressures and the way to make sure all your loaded ammo will fit in such chambers is you take a piece of barrel the same caliber you are shooting or the muzzle section that is cut off and run your custom min dimension reamer in chamber end till shoulder is cut about .100 in and stop it. Next reverse barrel stub in lathe and trim it back to you see the end of the case neck and leave the shoulder. This will give you exact information on where your neck is in relation to overall length. The gage is left in the die box and I gage every round loaded to make absolutely sure no interference fit is going in and have never had a case that would not go in my NECK GO GAGEs.

Bottom line is I have one set of 500 30.06 LC MATCH brass that I have been running since 1982 and they are on their third barrel and all were cut with same reamer I got from Ray Steele.
 
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Rob, LOL ! ! ! ! You know that can't be true because I am not blessed by the Nominating Committee haha.

I just tried to post Achieving Maximum Case life 201 but it got bounced because it had over 10,000 characters.

Sorry don't know what happened to pics and stuff I had posted above. I had pics showing different stuff but don't know what happened to them????????

Am I allowed to post a http directing you guys to another forum and the Case Life 201 follow on since it is too long to post here?
 
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This^.
And cat threads.

Great read. Maybe it is just me but are you reaming barrels that are made with under sized chambers from the start?
 
OK, I'll bite, what is DPRM?

Fixxah, I have barrels on the tight side bore wise like. I generally have my reamers cut to what I call the 222 principle. Basically I don't won't brass moving over .002 in any direction on firing. and with the spring back it pretty much stays at factory dimension.

I have 6.5X06 custom reamer and I use LC Match brass and I trip brass to where I can clean up the neck 100% and the neck is about .001 smaller than the chamber.

I have one 30.06 case I have reloaded 157 times and it is out there in shop waiting for more

One of my shooting buddies at Picatinny was Marty Tyska (Army Small Cal Ammo Lab there and previous ammo engineer from Frankford Arsenal) and he said using LC brass and proper care the only thing that should take it out is primer pocket getting loose.

My contact at Winchester (he apparently retired or worse as his email went dead) said their brass was good for 5 to 7 reloads.

I had a conversation with Federal ammo engineers at Camp Perry about 20 years ago and theirs is good for about 3 reloads as they use one less draw procedure in case forming and case heads are softer. I have some Fed Match 308 (Army Contract Spec) and I reload it twice and leave it laying.

Russian Primers are slightly larger than ours (not having to do with collusion haha) and they will snug up in primer pockets that are getting tired and give you a couple more reloads. I believe you will be impressed with the way they are made and the workmanship on them is superb.

Leaking primers will cause gas leakage and you will sustain gas cuts around edge of primers.

Humpy
 
OK, I'll bite, what is DPRM?
You must be new here. Oh, that's right - you are.

Democratik People's Republik of Massachusetts
Russian Primers are slightly larger than ours
I have not noticed this when using small rifle primers in 40S&W handgun cases. Not saying it is not true; just that I did not notice. I was using Wolf (Murom Apparatus Producing Plant) primers in my fotay during the last great primer shortage.
 
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the ones I have been using are large rifle Russian primers.

FWIW Small rifle primers require much more striker energy than small pistol primers. If this ammo is in a possible life saving situation you are much more likely to sustain a failure to fire.
 
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